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光纤阵列(Fiber Array,简称FA),利用V型槽(V-Groove)基片,把一束光纤或一条光纤带按照规定间隔安装在基片上,所构成的阵列。
光通信中的光纤阵列主要包括基板、压板、和光纤。通常在基板的基底切割出多个凹槽,将压板压紧和固定插入凹槽的光纤。光纤阵列对材料和制造工艺的要求非常高。
光纤阵列主要依靠精密刻化的V型槽来实现定位。V型槽需要使用特殊的切割工艺来实现精确的光纤定位,将除去光纤涂层的裸露光纤部分置于V型槽中,此过程需要通过超精密加工技术将光纤芯精确地定位在V型槽内,以减少连接损耗,再通过加压器部件加压并用粘合剂固定,端面经过光学研磨,形成光纤阵列。基板材料会影响光纤阵列的光学性质,需要使用膨胀系数较小的材质来保证光纤阵列无应力、高可靠性以及高温下无光纤移位。玻璃和硅是常用的材质,此外也有陶瓷、导电基板以及塑料基板。
V型槽的槽与槽之间距离、光纤通道数、以及研磨角度都是根据需求定制化的,但彼此相邻的凹槽之间的中心到中心尺寸的精确度在±
0.5μm,相邻的槽之间的槽长度方向的平行度在± 0.1度以内。FA所使用的光纤多为彩色带状光纤,具有良好的抗弯曲性能,多彩颜色可方便区分通道。
光纤阵列通常应用于平面光波导,阵列波导光栅,有源/无源阵列光纤器件,微机电系统;多通道光学模块等。其中,光纤阵列是平面光波导分路器(PLC
Splitter)重要的部件之一,可大大减少光波导器件和光耦合对准的损耗。